X2F offers Controlled Viscosity Molding (CVM) machines that enable the precise molding of high-viscosity polymers and composites. Our low-pressure technology allows for the creation of complex, high-performance parts with reduced material degradation and faster production cycles.
Funding
Funding not disclosed
AIFounders
Product
Problem
Conventional injection molding processes are limited in their ability to process high-viscosity polymers, especially those containing high filler content. This limitation restricts the development of advanced materials and complex part geometries, leading to suboptimal product performance and increased manufacturing complexity.
Solution
X2F provides patented Controlled Viscosity Molding (CVM) machines that overcome the limitations of traditional injection molding. Our technology enables the molding of challenging materials, including highly filled polymers and composites, into complex geometries with improved precision and reduced manufacturing steps. This allows for the creation of stronger, lighter parts with enhanced thermal and EMI management properties. CVM machines operate at significantly lower pressures, reducing material degradation and enabling faster production cycles.
Target Audience
Manufacturers and product designers in industries such as automotive, electronics, and consumer goods who require advanced material processing capabilities for complex part geometries and enhanced performance characteristics.
Features
- Patented Controlled Viscosity Molding (CVM) process utilizing a continuously rotating screw for extrusion-based filling.
- Low-pressure molding technology operating at 70-90% lower pressure than standard injection molding.
- Precision control over melt viscosity, temperature, and cavity pressure via sensor-based feedback loops and advanced software algorithms.
- "Pulse Packing" technology for consistent part packing, reduced internal stress, and preservation of polymer chain integrity.
- Ability to mold a wide range of challenging materials, including carbon fiber filled polymers, metal and ceramic filled thermally conductive polymers, and UHMWPE.
- Tie-bar-free C-frame clamp design for enhanced mold access and automation integration.
- Servo-hydraulic clamping system for precise and repeatable force application.
- Rotary table system for high-volume production, enabling parallel mold actions and reduced cycle times.
- Intuitive Human Machine Interface (HMI) with a 15-inch full HD touchscreen and Siemens PLC architecture.
- Reduced energy consumption and machine footprint compared to conventional injection molding equipment.