Ultrasonium develops next‑generation metal additive manufacturing systems aimed at aerospace, defense, and energy applications where performance cannot be compromised. Their technology focuses on advanced materials science and precision engineering to produce high‑strength, complex metal parts, enabling manufacturers to meet stringent industry standards and reduce lead times.
Funding
Funding not disclosed
Founders
Product
Problem
Manufacturers of aerospace, defense, and energy components face limited options for producing complex, high‑strength metal parts with low weight, short lead times, and strict certification requirements. Conventional machining and casting processes often result in excess material waste, longer development cycles, and difficulty achieving the required mechanical performance.
Solution
Ultrasonium offers advanced metal additive manufacturing systems that use proprietary laser‑based printing processes to fabricate dense, low‑defect metal components directly from digital designs. The machines integrate precision engineering and materials‑science expertise to control melt pool dynamics and microstructure, delivering parts that meet aerospace‑grade strength and fatigue standards. By eliminating multiple machining steps, the technology reduces material waste and part weight while accelerating production timelines. The platform supports a range of high‑performance alloys and includes in‑process monitoring to ensure repeatable quality for certification‑critical applications.
Target Audience
Primary customers are aerospace, defense, and energy manufacturers that require high‑performance, certified metal components for critical systems.
Features
- Laser powder‑bed fusion system optimized for aerospace‑grade alloys with tight control of melt pool and cooling rates
- Real‑time melt‑pool monitoring and closed‑loop feedback to minimize porosity and defects
- Capability to produce near‑net‑shape parts, reducing post‑processing and material waste
- Integrated material handling and powder recycling to maintain consistent feedstock quality
- Software suite for part qualification, process parameter management, and certification documentation