Sensytec
Sensytec provides an integrated system of wireless sensors, match curing, and QC software for precast and prestressed concrete plants. The SensyCure system connects in-place bed measurements with companion cylinder results, while the SensyHub cloud platform delivers AI-driven predictive strength analytics and compliance-focused quality control workflows.
- Internet of Things
- Construction Technology
- Manufacturing / Industry 4.0
- Industrial Automation
- Data & Analytics
- Artificial Intelligence
- Hardware
- Regulatory & Compliance Technology
Funding
Funding not disclosed
Founders
Founder details are not available yet.
Product
Problem
Precast and prestressed concrete plants rely on traditional cylinder testing and manual record-keeping, which creates delays in release decisions and increases the risk of premature stripping or unnecessary waiting. Quality control teams are often disconnected from real-time concrete conditions in the bed, making it difficult to coordinate testing with project-specific release criteria and compliance requirements.
Solution
SensyCure provides an integrated system of wireless sensors, match curing, and QC software specifically for precast and prestressed concrete plants. The platform connects in-place bed measurements with companion cylinder results and release records, enabling real-time temperature, resistivity, and maturity monitoring alongside mix-specific strength estimates. SensyHub, the cloud-based command center, delivers AI-driven predictive analytics that forecast when concrete will reach target strength, along with smart alerts and multi-sensor comparison tools. Open REST APIs allow integration with BIM platforms, digital twins, and ERP systems, while a dedicated QC module streamlines the full daily workflow—from drawings and inspections to NCRs and batch logs—matching how QC managers operate on the plant floor.
Target Audience
Primary customers are PCI- and NPCA-certified precast and prestressed concrete plants, state DOT producers, and QC teams running multi-pour operations who need traceable strength data and streamlined compliance workflows.
Features
- Wireless sensors with real-time temperature, resistivity, and maturity monitoring embedded directly in concrete beds
- Match curing system that adjusts test cylinder curing environments to follow measured bed temperatures
- Mix-specific strength estimation calibrated for each plant's release criteria
- AI-driven predictive analytics in SensyHub that forecast target strength achievement before it occurs
- Multi-sensor comparison across pours and projects on a single graph for pattern identification
- Smart alerts via email, SMS, or push notification for strength targets, temperature thresholds, and anomalies
- RESTful APIs for integration with BIM platforms, digital twins, ERP systems, and construction management tools
- SensyHub QC Module with PCI (MNL-116, MNL-117), NPCA (QCM-001), and DOT (TxDOT, FDOT, Caltrans) compliance modes and drawing intelligence that distinguishes cast drawings from construction drawings