Royos provides a plug‑and‑play welding tool (PSW) that enables manufacturers to create lightweight, recyclable hybrid components by directly welding plastics to metals, wood, or other polymers in a single step.
Funding
Funding not disclosed
Founders
Product
Problem
Manufacturers seeking lightweight, recyclable hybrid components must use multiple specialized processes or adhesives to join plastics with metals, wood, or other polymers, which increases production complexity, costs, and material waste.
Solution
Royos offers a plug‑and‑play welding tool (PSW) that integrates pre‑configured parameter sets into any three‑axis CNC machine, robot cell, or existing friction stir welding line. The system enables reproducible, high‑quality bonds between plastics and metals, wood, or other polymers without requiring specialist knowledge or line downtime. Users select a material combination from an expanding library of calibrated presets, load the set, and start the process, allowing rapid switching between part designs and small‑batch production. The tool’s modular design keeps the production line fully operational while delivering recyclable hybrid parts for e‑mobility, aerospace, and energy applications.
Target Audience
Primary customers are manufacturers in e‑mobility, aerospace, and energy sectors that require lightweight, recyclable hybrid components and want to streamline material joining within existing CNC or robotic production lines.
Features
- Patent‑protected PSW technology for direct plastic‑metal, plastic‑wood, and polymer‑polymer welding in a single step, eliminating adhesives
- Plug‑and‑play hardware that fits any three‑axis CNC, robotic cell, or existing FSW system without retooling
- Pre‑configured, software‑driven parameter libraries for dozens of material pairings, updatable via simple software patches
- Reproducible weld quality from single prototypes to large series, making low‑volume production economically viable
- Seamless integration maintains line productivity; the tool operates while the rest of the production line remains active