RoboTape offers a robotic taping system that automatically applies 3M double‑sided tape on moving production lines with sub‑millimeter placement accuracy. The vision‑guided, force‑controlled dispenser integrates via PLC and OPC‑UA, cutting cycle time, rework, and ergonomic risk for high‑volume manufacturers in automotive, electronics, and appliance assembly. Revenue comes from hardware sales, service contracts, and recurring consumable cartridge purchases.
Funding
Funding not disclosed
Founders
Product
Problem
Manufacturers that rely on manual application of double‑sided tape experience variable placement accuracy, extended cycle times, and higher rework rates, while operators are exposed to repetitive‑strain injuries. These inefficiencies limit overall line throughput and increase operational costs.
Solution
RoboTape delivers a robotic taping system that automatically applies 3M double‑sided tape at line speed, synchronizing with existing PLC‑controlled production equipment. The machine uses vision‑guided alignment and force‑controlled dispensers to achieve sub‑millimeter placement repeatability without operator intervention. By eliminating hand‑taping, cycle times are shortened and downtime associated with tape jams or misplacements is reduced. The system’s modular hardware can be retrofitted to a variety of conveyor configurations, and its integrated diagnostics provide real‑time status monitoring and predictive maintenance alerts. Operators are reassigned to higher‑value tasks, decreasing ergonomic risk and labor costs.
Target Audience
Primary customers are high‑volume manufacturers in sectors such as automotive, consumer electronics, and appliance assembly that require reliable, automated tape bonding on moving production lines.
Features
- Vision‑based positioning module with < 0.5 mm placement tolerance for 3M double‑sided tape
- High‑speed dispenser capable of up to 120 mm / s tape feed, matching typical line rates
- PLC‑compatible I/O and OPC‑UA communication for seamless integration with existing automation stacks
- Adaptive force control to maintain consistent tape adhesion across varying substrate thicknesses
- Modular chassis design that fits standard conveyor footprints and can be reconfigured for multiple line layouts
- Built‑in self‑diagnostic sensors and cloud‑connected analytics dashboard for predictive maintenance
- Quick‑change consumable cartridge system that reduces tape‑change downtime to under 2 minutes
- Comprehensive training package and remote support via service contracts