RoboWire offers a fully automatic, modular wire processing platform that integrates cutting, stripping, optional crimping, and placement of wires into connectors or terminal blocks in a single compact line. The system provides real‑time quality monitoring, supports manufacturer‑independent SnapIn and PushIn components, and can incorporate existing semi‑automatic equipment, enabling manufacturers in sectors such as control‑cabinet, automotive, aerospace, and medical technology to increase productivity and reduce labor errors.
Funding
Funding not disclosed
Founders
Product
Problem
Manual wire processing—cutting, stripping, crimping, and assembling connectors or terminal blocks—requires multiple separate machines, extensive operator intervention, and is prone to errors and labor shortages, especially in sectors like control cabinet, automotive, and medical device manufacturing.
Solution
RoboWire provides a fully automatic, modular wire processing platform that integrates all steps from wire spool to finished connector or terminal block. The system combines cutting, stripping, optional crimping, and placement in a single, compact line, with built‑in quality monitoring such as crimp force and insertion verification. Its modular architecture allows existing semi‑automatic crimp or stripping units to be incorporated, reducing capital investment. The platform can handle various connector types (SnapIn, PushIn) and supports manufacturer‑independent operation, enabling rapid changeovers for small to medium batch sizes. By automating the entire workflow, RoboWire boosts productivity up to 70 % while minimizing human error and addressing skilled‑labor shortages.
Target Audience
Primary customers are manufacturers in control‑cabinet construction, device engineering, automotive, aerospace, and medical‑technology sectors that require high‑volume, high‑precision wire assembly and connector integration.
Features
- End‑to‑end automation of wire cutting, stripping, optional crimping, and placement in one continuous process
- Modular design that integrates existing crimping or stripping equipment and supports easy reconfiguration
- Manufacturer‑independent handling of SnapIn and PushIn terminal blocks and connector housings
- Real‑time quality monitoring, including crimp force control and insertion verification
- Compact footprint with adaptive control software for flexible production of varied batch sizes
- Optional ultrasonic welding module for fully automated bundling and welding of wire assemblies