Realloys creates a fully vertically integrated rare‑earth supply chain in North America, converting ore, recycled magnets, e‑waste and other feedstocks into purified metals, alloys and high‑performance NdFeB and SmCo permanent magnets. Using a proprietary solvent‑extraction process that eliminates hydrofluoric acid and achieves zero‑liquid‑discharge, the company delivers a secure domestic source of critical magnetic materials for defense, electric‑vehicle, renewable‑energy and other strategic industries.
Funding
Funding not disclosed
Founders
Product
Problem
U.S. manufacturers and defense programs rely on rare‑earth elements and high‑performance permanent magnets that are predominantly sourced from overseas, creating supply‑chain vulnerability, price volatility, and geopolitical risk.
Solution
Realloys builds a fully vertically integrated rare‑earth ecosystem in North America that transforms raw ore, recycled magnets, e‑waste, and other feedstocks into purified metals, alloys, and finished NdFeB and SmCo magnets. The company employs next‑generation solvent extraction technology that achieves high yields with zero liquid discharge and eliminates the use of hazardous hydrofluoric acid. Partnering with the Saskatchewan Research Council for heavy‑rare‑earth metallization and leveraging unique uranium/thorium removal capabilities, Realloys can produce a diversified mix of light and heavy rare‑earth metals. By controlling every step from mining and recycling to alloying and magnet fabrication, the firm delivers a secure, domestic source of critical magnetic materials for defense, electric vehicles, renewable energy, and other strategic sectors.
Target Audience
Primary customers are U.S. defense contractors, electric‑vehicle manufacturers, wind‑turbine producers, and other industrial firms that require reliable, domestically sourced high‑performance permanent magnets.
Features
- 100% vertical integration covering ore concentration, recycling, oxide production, metal reduction, alloying, and permanent‑magnet manufacturing
- Proprietary solvent‑extraction process that provides high metal recovery, zero liquid discharge, and eliminates hydrofluoric acid
- Capability to process diverse feedstocks including primary concentrates, recycled magnets, e‑waste, lamp phosphors, and coal‑derived tailings
- Heavy‑rare‑earth metallization partnership with SRC that includes uranium and thorium removal for compliant, high‑purity products
- Planned magnet production capacity of 10,000 tons per year of NdFeB and SmCo grades by 2027
- Domestic supply contracts and strategic alliances with defense agencies, critical‑materials miners, and international partners to ensure off‑take security