Ocular Systems provides a patented 3D particle size and shape analysis platform that captures flowing particles using a synchronized array of optical cameras, reconstructing their true three-dimensional morphology in real time. This direct measurement approach overcomes the accuracy limitations of conventional 2D analyzers for particles ranging from 1µm to 5mm, enabling manufacturers to predict material behaviors like flowability and packing density. The system supports both wet and dry dispersion, making it adaptable across pharmaceutical, energy storage, additive manufacturing, construction, and mineral processing applications.
Funding
Funding not disclosed
Founders
Product
Problem
Conventional dynamic image analysis instruments rely on two-dimensional projections of particles, which inherently overlook the third dimension and lead to inaccurate shape characterization. Existing 3D imaging technologies such as computed tomography and laser scanning are limited to static objects, require significant post-processing, and are not statistically representative for continuous production streams.
Solution
Ocular Systems provides a patented optical particle characterization system that measures each particle in flowing dispersions using a synchronized array of optical cameras. The system reconstructs the true three-dimensional surface geometry of particles in real time, delivering accurate 3D size and shape information for particles from 1µm to 5mm. This direct 3D measurement method overcomes the limitations of 2D analyzers, providing a more complete understanding of particle morphology and its impact on functional properties such as flowability and packing density. The platform combines dynamic 3D imaging with fast functional modeling to help manufacturers optimize performance and efficiency in particulate-based production processes.
Target Audience
Primary customers are manufacturers and quality control teams in high-value particulate-based industries including pharmaceuticals, energy storage, additive manufacturing, construction materials, and minerals processing.
Features
- Synchronized array of orthogonally positioned optical cameras capturing continuous particle streams for real-time 3D reconstruction
- Patented hardware and software solution for dynamic image analysis of micron-sized particles in both wet and dry dispersion modes
- Direct 3D surface reconstruction methodology validated against X-ray micro-computed tomography for reliability and repeatability
- Particle size measurement range from 1µm to 5mm with full morphology characterization including elongation, flatness, and compactness indices
- Cost-effective alternative to static 3D imaging technologies, enabling statistically representative, large-scale assessments in production settings
- Central computing unit with synchronized image acquisition and automated particle classification capabilities