Mosaic Manufacturing
Mosaic provides an automated FFF 3D printing platform for manufacturing, with the Orion system enabling orthotics labs to produce up to 300 patient-specific pairs per month at roughly $6 per pair. The platform combines purpose-built hardware, software, and materials to reduce manual labor and post-processing, while the Array system targets high-volume industrial applications like fixtures and tooling.
- Manufacturing / Industry 4.0
- Industrial Automation
- Hardware
Funding
Funding not disclosed
Founders
Founder details are not available yet.
Product
Problem
Traditional manufacturing of custom parts—particularly foot orthotics—relies heavily on manual labor, leading to high per-part costs, inconsistent quality, and difficulty scaling production without proportionally increasing headcount. Laboratories and manufacturers need a way to increase throughput while maintaining repeatable, production-grade output.
Solution
Mosaic’s automated FFF 3D printing platform is built for real production environments, enabling manufacturers to lower part costs while achieving the throughput and reliability required for scale. The Orion system is a complete production solution for custom foot orthotics, combining purpose-built hardware, software, and materials to automate the manufacturing of soft and rigid orthotics with less manual intervention. Powered by Stryde, Orion supports continuous production of patient-specific orthotics with minimal post-processing. Mosaic also offers the Array platform for high-throughput industrial applications such as fixtures, tooling, and robotics components, giving manufacturers a scalable additive manufacturing option across a range of use cases.
Target Audience
Primary customers are orthotics laboratories and manufacturers seeking to automate custom orthotic production, as well as industrial manufacturers needing scalable, on-demand additive production of fixtures, tooling, robotics components, and other functional parts.
Features
- Orion automated orthotics production system producing up to 300 pairs per month at approximately $6 per pair, reducing labor requirements
- Stryde-powered workflow enabling continuous, patient-specific production of soft and rigid orthotics with minimal manual intervention and post-processing
- Array platform for high-volume industrial production of functional parts like fixtures, tooling, and robotics components
- Broad material support spanning flexible foams, elastomers, rigid engineering polymers, and high-temperature materials selected for final-part performance requirements
- Purpose-built integration of hardware, software, and materials in a single system for repeatable, consistent results