MetalMaker combines additive pattern metal casting with AI automation to produce custom metal parts that exhibit the mechanical properties of traditional industrial castings. This technology enables manufacturers to create high-precision, isotropic metal components at a significantly lower cost and with reduced facility requirements compared to conventional metal 3D printing methods.
Funding
$670K raised to dateRaised to date based on public sources. This may differ from the amount the company actually raised and is based only on what is publicly available on the internet.
Founders
Product
Problem
Traditional metal 3D printing methods often involve high costs, complex facility requirements, and materials with inconsistent mechanical properties, limiting accessibility for manufacturers needing custom metal parts. Many metal 3D printing solutions struggle with significant shrinkage, leading to inconsistent tolerances. Existing solutions also rely on expensive metal powders, further increasing production costs.
Solution
MetalMaker offers a system combining additive manufacturing, AI, and metal casting to produce custom metal parts with the mechanical properties of traditional industrial castings. Their Additive Pattern Metal Casting (APMC) process uses AI-driven software to design patterns, which are then 3D printed using FDM technology to create polymer patterns. These patterns are used to create refractory sand/ceramic molds, into which molten metal is poured to form the final cast part. This approach enables the creation of high-precision, isotropic metal components at a lower cost and with reduced facility requirements compared to conventional metal 3D printing methods.
Target Audience
The primary target audience includes manufacturers requiring custom metal parts, particularly those seeking a cost-effective alternative to traditional metal 3D printing with industry-standard material properties.
Features
- Additive Pattern Metal Casting (APMC) process combining additive manufacturing, AI, and metal casting
- AI-powered pattern design generator software
- FDM 3D printing of polymer patterns for mold creation
- Production of isotropic metal parts with mechanical properties comparable to industrial castings
- Achieves high precision with uniform 1-2% shrinkage, ensuring consistent tolerances
- Compatible with standard casting alloys, which are more affordable than metal powders used in metal 3D printers
- Modular system design facilitating parallel manufacturing for scalable production from prototyping to volume production