Mesh offers a modular robotic fabrication system that converts 3D design files into robot‑ready production data for automated rebar mesh manufacturing. By delivering precision‑welded, customizable mesh modules from a controlled factory environment, it reduces labor costs, improves safety, and minimizes material waste for construction firms and concrete contractors.
Funding
Funding not disclosed
Founders
Product
Problem
Construction projects face labor shortages, safety risks, and high material waste when assembling reinforced concrete rebar cages manually. Traditional processes require skilled workers and extensive on‑site effort, leading to increased costs and longer schedules.
Solution
Mesh provides a modular robotic fabrication system that automates the planning, production, and assembly of rebar meshes from digital 3D designs. Users submit a 3D geometry file, and Mesh’s software generates the robot‑ready production data, which large‑scale industrial robots use to weld and shape rebar modules in a controlled factory environment. The finished mesh elements are delivered to the construction site, where they can be positioned, filled with concrete, and finished using standard equipment. This approach reduces reliance on manual labor, improves safety by removing hazardous tasks, and minimizes material waste through precise, data‑driven fabrication. The system is customizable, requires no programming expertise from the client, and scales from single walls to large structures.
Target Audience
Primary customers are construction firms, concrete contractors, and structural engineers seeking automated, safe, and cost‑effective reinforcement solutions for residential, commercial, and infrastructure projects.
Features
- End‑to‑end workflow from 3D design files to robot‑generated production data without user programming
- Large‑scale industrial robots with custom end‑effectors and advanced control algorithms for precise rebar welding and assembly
- Modular mesh modules (6 × 1.5 × 2 m) with adjustable curvature, wire density (50–200 mm) and diameters (6–12 mm) to meet structural requirements
- Direct data interface to common structural analysis software for engineers and optional assistance in finding structural engineers
- Compatibility with standard construction equipment for on‑site assembly, concrete filling (using a specially formulated mix), and shotcrete finishing
- Patented technology ensuring unique production processes and the ability to locally densify meshes for high‑load applications
- Scalable solution that can be applied to projects of any size, from small walls to large‑scale structures