Manufacturers and process plants often rely on legacy monitoring systems that provide delayed or incomplete data, making it difficult to detect equipment degradation early and to maintain consistent product quality. This lack of real‑time insight leads to unplanned downtime, higher maintenance costs, and sub‑optimal process efficiency. Mecado delivers industrial‑grade sensor platforms that capture high‑resolution data streams from machinery and process lines in real time.
Funding
Funding not disclosed
Founders
Product
Problem
Manufacturers and process plants often rely on legacy monitoring systems that provide delayed or incomplete data, making it difficult to detect equipment degradation early and to maintain consistent product quality. This lack of real‑time insight leads to unplanned downtime, higher maintenance costs, and sub‑optimal process efficiency.
Solution
Mecado delivers industrial‑grade sensor platforms that capture high‑resolution data streams from machinery and process lines in real time. The sensors integrate edge computing modules that preprocess data locally, reducing latency and bandwidth requirements. Collected data are streamed to a cloud analytics service where machine‑learning models identify anomalies, predict component failures, and recommend operational adjustments. Users access configurable dashboards and alerts through a web portal or via APIs that connect to existing SCADA and ERP systems. By turning raw sensor signals into actionable insights, Mecado helps operators schedule maintenance proactively, reduce scrap rates, and improve overall equipment effectiveness.
Target Audience
The primary customers are mid‑size to large manufacturers and process industries seeking to modernize their asset monitoring, as well as system integrators that deploy predictive‑maintenance solutions for their clients.
Features
- Multi‑modal sensors (vibration, temperature, pressure, acoustic) with 0.1 ms sampling resolution
- Edge analytics engine running TensorRT‑optimized models for on‑device anomaly detection
- Secure MQTT and OPC‑UA gateways for seamless integration with legacy control systems
- Cloud‑native analytics pipeline with auto‑scaling compute and role‑based access control
- Drag‑and‑drop dashboard builder with KPI widgets, trend charts, and real‑time alerts
- RESTful and GraphQL APIs for data export to MES, ERP, and BI platforms
- Ruggedized enclosures rated IP67, compliant with IEC 60068 for harsh industrial environments
- Over‑the‑air firmware updates and remote diagnostics to minimize field service visits