iyiMetal integrates classical anodization with AI‑driven electrochemical analysis to produce high‑quality aluminum parts, including traditionally challenging Al‑Si alloys.
Funding
Funding not disclosed
Founders
Product
Problem
Cast aluminum parts, especially those containing silicon (Al‑Si alloys), cannot be anodized uniformly because silicon disrupts the electrochemical reaction, leading to inconsistent oxide layers, poor corrosion protection, and limited aesthetic finishes. This restricts the use of lightweight, complex‑shaped cast components in sectors such as automotive and aerospace.
Solution
iyiMetal’s Eloxwell technology merges traditional anodization with AI‑driven electrochemical monitoring to control the anodizing parameters in real time. By analyzing electrolyte behavior and alloy composition, the software adjusts voltage, current density, and timing to maintain stable reactions even in high‑silicon alloys. The result is a homogeneous, thick oxide coating that provides enhanced corrosion resistance, wear resistance, and a consistent surface appearance on complex‑shaped cast parts. The process is scalable for industrial production, enabling manufacturers to offer lightweight, durable aluminum components without sacrificing aesthetic quality.
Target Audience
Primary customers are manufacturers of complex‑geometry cast aluminum components for automotive, aerospace, and industrial applications that require reliable corrosion protection and high‑quality surface finishes.
Features
- AI‑assisted control loop that continuously monitors electrochemical signals and automatically tunes anodizing parameters for stable coating formation
- Capability to anodize Al‑Si cast alloys with silicon content from 1 % to 17 %, overcoming traditional conductivity issues
- Uniform oxide layer thickness with adjustable pore structure to match specific alloy characteristics and performance requirements
- Integrated software (Well‑ox) that predicts optimal process settings for new alloy compositions and part geometries
- Production of low‑roughness, hard ceramic‑like surfaces that improve wear resistance and enable bright or matte finishes depending on silicon level
- Compatibility with existing casting and additive‑manufacturing workflows, allowing seamless integration into current supply chains