Intecro Electromobility supplies fully integrated, turnkey assembly lines for EV battery modules and packs that combine robotics, vision‑AI inspection, laser/ultrasonic joining, and end‑of‑line testing. The modular systems use PLC/SCADA control, cloud‑connected analytics for predictive maintenance, and a service package covering spare‑part logistics and software updates, allowing manufacturers to scale production while reducing integration time and operational costs.
Funding
Funding not disclosed
Founders
Product
Problem
Battery pack manufacturers face fragmented automation ecosystems, requiring separate vendors for robotics, vision inspection, joining, and testing. This disjointed approach leads to long integration cycles, inconsistent quality control, and elevated operational costs, hindering the ability to scale EV battery production efficiently.
Solution
Intecro Electromobility delivers fully integrated, turnkey EV battery module and pack assembly lines that combine industrial automation, robotic cell orchestration, vision‑AI inspection, joining technologies, and end‑of‑line testing into a single, cohesive system. The company engineers the complete hardware layout, programs PLC/SCADA control logic, and deploys AI‑based defect detection to ensure high‑precision assembly with minimal human intervention. Modular line designs—serial production lines, compact cells, and stand‑alone stations—allow customers to scale capacity or retrofit existing facilities quickly. Real‑time data acquisition and cloud‑connected analytics enable predictive maintenance and continuous process optimization. Post‑commissioning, Intecro provides a service and support program that handles spare‑part logistics, software updates, and performance monitoring to reduce administrative overhead and maximize factory uptime.
Target Audience
Primary customers are EV battery pack manufacturers, automotive OEMs, and contract electronics manufacturers that require high‑volume, high‑reliability battery assembly lines.
Features
- End‑to‑end system integration covering robotics, vision‑AI, joining (laser/ultrasonic), and electrical test stations
- PLC‑based control architecture with SCADA/HMI interfaces for real‑time monitoring and recipe management
- AI‑driven visual inspection using high‑resolution cameras and deep‑learning models to detect cell misalignment, weld defects, and contamination
- Modular line configurations (serial, compact, stand‑alone) that support rapid reconfiguration and capacity scaling
- Integrated test and validation stations for voltage, impedance, and thermal profiling of assembled modules and packs
- Cloud‑enabled analytics platform providing KPI dashboards, predictive maintenance alerts, and remote diagnostics
- Comprehensive service package including preventive maintenance contracts, spare‑part provisioning, and on‑site technical support