Hyperscale provides on‑demand additive manufacturing of ultra‑high‑temperature metal parts for hypersonic, space, and energy applications, delivering production‑grade components in days instead of months.
Funding
Funding not disclosed
Founders
Product
Problem
Traditional metal manufacturing for high‑temperature alloys relies on costly tooling, long lead times, and overseas capacity, making critical parts for hypersonic, space, and energy systems unavailable when needed. Powder‑based additive processes waste expensive refractory materials and often cannot produce the required alloys at scale, leading to months‑long delays and supply chain risk.
Solution
Hyperscale offers on‑demand additive manufacturing of ultra‑high‑temperature metal components using a proprietary wire‑directed energy deposition (wire‑DED) process. Customers upload a CAD file to a secure portal, and the job is routed across a network of digitally qualified production hubs that operate as a single system, optimizing speed and capacity. The service eliminates the need for tooling, capital equipment, and minimum order quantities, providing usage‑based pricing and full digital traceability of every build parameter. Parts are produced in days rather than months, with a complete digital “birth certificate” documenting material composition, process settings, and quality metrics. This model turns the production of refractory metals such as tungsten, molybdenum, and Inconel into a scalable utility, enabling rapid iteration and deployment of critical components.
Target Audience
Primary customers are aerospace, defense, and energy manufacturers that require low‑volume, high‑performance refractory metal parts for hypersonic, space, and power applications, as well as R&D teams needing rapid prototyping of critical components.
Features
- Proprietary wire‑DED technology capable of processing refractory alloys that powder‑based AM cannot handle
- Distributed network of digitally qualified hubs that dynamically route jobs for maximum speed and reliability
- Usage‑based, tool‑free pricing model with no capital expenditure or minimum order requirements
- Full digital traceability and a “birth certificate” for each part, recording all process parameters and material data
- End‑to‑end workflow: secure CAD upload, automated manufacturing, and delivery of production‑grade parts in days
- Ability to scale production up or down on demand without idle infrastructure or long lead times