This contract manufacturer specializes in producing ultralight, load-bearing composite components using proprietary robotic Infinite Fiber Placement (IFP) technology. They offer rapid development from CAD to functional prototype and support flexible serial production volumes from 50 to over 200,000 parts annually. The company provides a 100% recyclable alternative to traditional prepreg and metal parts, achieving significant weight reduction while maintaining mechanical performance.
Funding
Funding not disclosed
Founders
Product
Problem
Traditional composite manufacturing methods face challenges in achieving both high structural performance and sustainability due to inefficient material usage and difficulties in recycling. Cutting, machining, and drilling fibers during production lead to material waste and reduced fiber length, hindering effective recycling and increasing production costs.
Solution
Holy Technologies offers a digital production system for industrial-scale composite manufacturing that addresses these challenges by utilizing continuous fiber paths to maximize structural integrity while minimizing weight. Their technology enables efficient recycling by avoiding fiber cutting and damage during production, allowing for the extraction of complete, continuous fibers at the end of a component's life. This approach facilitates the re-manufacturing of high-performance components and reduces production costs through automated processes and intelligent design models that learn with each component built. The system integrates manufacturing and recycling data into the fiber path design, ensuring material efficiency and circularity.
Target Audience
The primary customers are manufacturers in the motorsport, medical, future mobility, and energy hardware industries seeking lightweight, high-performance, and sustainable composite solutions.
Features
- Proprietary models compute efficient fiber paths, enabling localized reinforcements with roving-level precision.
- Continuous fiber placement minimizes damage and enables >95% recovery of virgin material characteristics for re-manufacturing.
- End-to-end digital production system accelerates the process from CAD file to finished product.
- Intelligent design models learn with each component built, optimizing fiber paths for performance and recyclability.
- Automated manufacturing process minimizes material waste and reduces production time.
- Compatible with carbon fiber materials for flat geometries without undercuts, ranging from 0.2m to 2.0m in size.