gemineers offers a digital twin platform that captures high-frequency machine and process data to create precise digital representations of manufactured components. This technology enables manufacturers to achieve up to 80% reduction in quality inspection efforts by providing real-time evaluation of part accuracy and comprehensive documentation of production processes.
Funding
Funding not disclosed
Founders
Product
Problem
Manufacturers face challenges in ensuring the accuracy and quality of manufactured parts, often relying on time-consuming and resource-intensive quality inspection processes. Traditional methods may only allow for limited, point-based measurements, resulting in incomplete documentation and potential inaccuracies.
Solution
gemineers offers a digital twin platform that addresses these challenges by capturing high-frequency machine and process data directly from NC controls and sensor systems. This data is used to create precise digital representations of manufactured components, enabling real-time evaluation of part accuracy and comprehensive documentation of production processes. The platform visualizes process data on a 3D model, allowing for immediate assessment of geometric deviations and a comparison against the intended design. By automating the quality assessment process, manufacturers can reduce inspection efforts, achieve 100% documentation, and gain valuable insights into their manufacturing processes.
Target Audience
The primary target audience includes manufacturers in the automotive, aerospace, mechanical engineering, and die and mold industries seeking to improve quality control and reduce inspection efforts.
Features
- Plug-and-play data acquisition for common machine controls (Siemens, Mazatrol, Heidenhain, Fanuc, Mitsubishi) and sensor systems (IFM IO-Link Master, IFM VSE100)
- Integration with standard interfaces like OPC UA and MQTT
- Web-based visualization of process data on a 3D model
- Live data visualization during machining
- Automated assessment of geometric deviations
- KPI-based evaluation of parts and processes
- REST API for data export
- Available in Basic and Advanced product modules