Forgeindustries converts mixed municipal solid waste into a low‑sulfur liquid bio‑fuel that can replace coal in cement kilns, helping manufacturers cut fossil‑fuel use and lower emissions. Their continuous pyrolysis and hydrothermal process produces a stable, high‑energy fuel compatible with existing kiln burners while capturing pollutants and diverting waste from landfills.
Funding
Funding not disclosed
Founders
Product
Problem
Municipal solid waste is often landfilled or incinerated, creating environmental hazards and missing an opportunity to replace high‑carbon fuels in heavy industry. Cement manufacturers rely heavily on coal, contributing significantly to greenhouse‑gas emissions.
Solution
Forgeindustries processes municipal solid waste into a liquid bio‑fuel that can be used directly in cement kilns as a low‑carbon substitute for coal. The company employs a thermochemical conversion system that extracts energy‑dense hydrocarbons while capturing and neutralizing pollutants. The resulting bio‑fuel meets the calorific and combustion requirements of cement production, enabling plants to reduce fossil‑fuel consumption and lower their carbon footprint. By diverting waste from landfills, the solution also mitigates methane emissions and supports circular‑economy goals.
Target Audience
Primary customers are cement manufacturers and industrial fuel procurement teams seeking to replace coal with a sustainable, waste‑derived fuel.
Features
- Continuous waste‑to‑fuel conversion using proprietary pyrolysis and hydrothermal processing
- Production of a stable, low‑sulfur liquid fuel compatible with existing cement kiln burners
- Integrated emissions control that captures particulates and reduces NOx/SOx output
- Ability to handle mixed municipal solid waste streams without extensive pre‑sorting
- Real‑time monitoring of fuel quality and carbon intensity to ensure consistent performance
- Scalable modular units that can be deployed near cement plants to minimize transport costs