
DyssolTEC
DyssolTEC develops simulation software for solids processes, enabling engineers to model dynamic flowsheet operations and track multidimensional particle properties like size, moisture, and composition. The company offers Dyssol Pro for macroscale flowsheet simulation and MUSEN, an open-source GPU-accelerated DEM framework for microscale particle analysis. Its engineering services include custom model development, digital-twin deployment, and training across pharma, chemicals, food, and mining industries.
- Manufacturing / Industry 4.0
- Chemical Technology
- Software Only
- Artificial Intelligence
- Industrial Automation
Funding
Founders
Founder details are not available yet.
Product
Problem
Flowsheet simulation of solids processes is inherently complex because bulk materials consist of particles with individual properties such as size, shape, and moisture content that interact with one another. Most simulation tools fail to capture these multidimensional particle attributes and their dynamic interactions, limiting their usefulness for process design, optimization, and control in solids-heavy industries like pharma, chemistry, food, and mining.
Solution
DyssolTEC provides Dyssol, a dynamic flowsheet simulation software specifically designed to model solids processes with full support for multidimensional particle properties. The software captures size, shape, moisture, and composition for every particle, along with their interactions, enabling accurate modeling of production processes. Dyssol simulates dynamic operations including continuous, batch, and semi-batch modes, allowing engineers to investigate stability, start-up, and shut-down behavior. The platform includes an intuitive drag-and-drop flowsheet designer, a library of pre-implemented process units, and a free open-source research version for academic use, with DyssolPro available as an updated commercial release. DyssolTEC also offers MUSEN, an open-source DEM framework accelerated by CUDA/GPU for microscale particle simulation, and engineering services including custom model development, digital-twin deployment, and training.
Target Audience
Primary users are engineers and researchers in the pharmaceutical, chemical, food, and mining industries who need to model, optimize, and design solids production processes, as well as universities and research institutes using the open-source version.
Features
- Multidimensional particle property modeling covering size, shape, moisture content, and composition with interaction tracking
- Dynamic simulation capabilities for continuous, batch, and semi-batch processes, including start-up and shut-down behavior analysis
- Drag-and-drop flowsheet designer for intuitive process configuration
- Pre-implemented process unit library including crystallizers, spray dryers, granulators, agglomerators, separators, and comminution units
- MUSEN open-source DEM framework with CUDA/GPU acceleration for simulating millions of individual particle contacts on desktop PCs
- Surrogate and data-driven model integration, including ML-assisted parameter estimation and hybrid physics-data models
- Digital-twin development wired to plant historian or DCS data for live process tracking and what-if analysis
- Open-source base version free for research and academic use, with DyssolPro as an updated commercial version