DryFlow has developed the patented Kuchel Process for dry magnetic separation of magnetite ores, enabling efficient beneficiation at larger grind sizes while significantly reducing energy consumption and eliminating wet tailings management. This technology utilizes rare earth solid-state magnetics to operate effectively in harsh environments, facilitating water conservation and contributing to decarbonization in the green steel supply chain.
Funding
Funding not disclosed
Founders
Product
Problem
Traditional methods of separating magnetite ores rely on wet processing, which consumes significant amounts of water and energy, generates problematic wet tailings, and can be environmentally unsustainable, especially in water-stressed regions. Existing dry separation techniques often lack the efficiency and scalability required for large-scale magnetite beneficiation.
Solution
DryFlow Magnetics offers the Kuchel Process, a patented dry magnetic separation technology for magnetite ores that eliminates the need for water in the beneficiation process. This technology utilizes stacked dynamic magnetic technology to efficiently separate magnetic and paramagnetic elements from ore streams at larger grind sizes, reducing energy consumption and eliminating wet tailings. The Kuchel Process enables cost-effective access to strategic mineral resources, particularly in arid regions, and supports the transition to green steel production by reducing the environmental impact of iron ore processing.
Target Audience
The primary target audience includes mining companies, steel producers, and other stakeholders involved in the iron ore supply chain, particularly those operating in water-stressed regions or seeking to reduce the environmental footprint of their operations.
Features
- Patented Kuchel Process for dry magnetic separation of magnetite ores
- Stacked dynamic magnetic technology for efficient separation
- Waterless beneficiation process, eliminating the need for process water
- Scalable solution suitable for large-scale magnetite processing
- Reduced energy consumption compared to wet separation methods
- Elimination of wet tailings, reducing environmental impact
- Suitable for harsh operating environments