Digatron Systems provides modular, fully integrated production equipment for lithium‑ion and next‑generation battery manufacturers, covering electrode preparation, cell stacking, formation, aging, testing and module assembly. The hardware supports all major chemistries and formats, offers end‑to‑end automation with real‑time SCADA data for predictive maintenance and quality control, and scales from a laboratory unit to high‑throughput mass‑formation lines.
Funding
Funding not disclosed
Founders
Product
Problem
Battery manufacturers struggle to scale lithium‑ion and next‑generation cell production because equipment is often siloed, manually operated, and limited to specific cell formats, leading to bottlenecks in assembly, formation, aging, and quality testing.
Solution
Digatron Systems delivers fully integrated, modular production platforms that cover the complete value chain—from electrode preparation and cell stacking to final module assembly. The hardware suite supports pouch, prismatic, cylindrical cells and battery modules, and can be configured from a single laboratory unit up to a high‑throughput mass‑formation line. Automation is built into each station, with synchronized motion control, precision dispensing, and real‑time process monitoring to ensure repeatable cell quality. Formation and aging modules incorporate programmable charge‑discharge profiles and temperature control, while inline testing stations provide electrical and safety verification without stopping the line. All equipment is connected to a unified SCADA interface that aggregates data for predictive maintenance and production analytics, enabling manufacturers to increase throughput while maintaining tight tolerances.
Target Audience
Primary customers are lithium‑ion and advanced‑chemistry battery manufacturers, including OEMs, contract cell producers, and module assemblers seeking to scale production with high reliability and data‑driven quality control.
Features
- Modular architecture allowing plug‑and‑play expansion from a single cell‑tester to a full‑scale assembly line
- Support for all major cell chemistries (Li‑ion, Li‑polymer, solid‑state) and formats (pouch, prismatic, cylindrical) with current ranges from 5 A to 600 A
- End‑to‑end automation: robotic cell stacking, precision electrolyte filling, degassing, sealing, and module welding under a single control system
- Integrated formation and aging stations with programmable charge‑discharge cycles, temperature profiling, and impedance monitoring
- Inline electrical testing (capacity, internal resistance, voltage ripple) and safety checks (short‑circuit, over‑temperature) performed in‑line to reduce scrap
- Unified SCADA/HMI platform with real‑time data acquisition, KPI dashboards, and API access for MES/ERP integration
- Remote diagnostics, firmware updates, and 24/7 after‑sales support via a dedicated service portal
- Compliance with IEC 62660, UL 2054, and other industry safety standards