BrushBoxx designs and manufactures custom technical brush sealing systems that provide leak‑tight, dust‑resistant seals for cable passages, rack openings, and moving interfaces in data centers, agricultural machinery, and wind turbines. Their offerings include the ready‑to‑install BrushLock for double‑floor data‑center cable penetrations and bespoke brush solutions engineered from concept through simulation to series production, improving energy efficiency, component longevity, and overall system reliability.
Funding
Funding not disclosed
Founders
Product
Problem
Industrial equipment in data centers, agricultural machinery, and wind turbines often suffers from energy losses, dust ingress, and component wear due to poorly sealed cable passages, cooling gaps, and moving parts. Existing sealing solutions are bulky, inefficient, or not tailored to specific applications, leading to higher operating costs and reduced equipment lifespan.
Solution
BrushBoxx designs and manufactures custom technical brush sealing systems that address these gaps across three core sectors: data centers, land‑technology, and wind power. Using flexible or rigid brush cores, the company creates leak‑tight, dust‑resistant seals for cable conduits, rack openings, and moving interfaces. Standard products such as the BrushLock system provide ready‑to‑install solutions for double‑floor cable penetrations, while bespoke brush designs are engineered from concept through simulation to series production for each customer’s unique requirements. The brushes also serve secondary functions like cleaning, guiding, and grounding, improving overall system efficiency and reliability.
Target Audience
Primary customers are OEMs and system integrators in data‑center infrastructure, agricultural machinery manufacturers, and wind‑turbine producers seeking reliable, custom sealing and brush solutions for their equipment.
Features
- Custom‑engineered brush seals with flexible or rigid fibers to accommodate tolerances and maintain airtight closures
- Standard BrushLock system for rapid installation in double‑floor data‑center cable passages
- Application‑specific brush solutions for agricultural harvesters (e.g., grain loss reduction, cooling‑sieve cleaning) and wind turbine components (e.g., pressure‑resistant sealing, conductive grounding brushes)
- Integrated design‑to‑cost workflow using CAD, finite‑element analysis, and mold‑flow simulations to optimize performance and manufacturing
- German‑made production using injection‑molding and extrusion processes ensuring high quality and material durability
- Full project support from concept, testing on simulated rigs, to series delivery and after‑sales service